Hi, Unless you plan to purchase at least $120,000 first order you might be better redesigning you product, tooling for that will cost at least $6,000-$8,000 if its not a hob the gear cutter has on their shelf. Yes/no on the 5 Axis, it could be done however just a few sets will be extremely high priced. But it still needs heat treaments, grinding, post heat treat straightening and more.
Thanks but we know that. If you had 1500-2000 of these thing out in the field that you have sold and promised your customer you would have replacement parts for and now dana isnt going to provide you with any parts. YOu would be willing to do this also. We know its not going to be easy. But It is funny that at least 5 companys have told me they can do these. 4 of them in the US And they havent said anything about a 100K minimum order. You can about bet that there are some gear cutters out there with some idle machines. Please just tell me if you have the capabilities to do these.